Product Description
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Machine Type: Automatic
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Filling Principle: Volumetric Liquid Filling (Piston / Gear Pump type as per model)
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Number of Filling Heads: 4
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Filling Range: 50 ml to 1000 ml (customizable)
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Filling Accuracy: 1% of set volume
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Production Capacity: Approx. 2400 /4800 bottles/hour (depends on fill volume & container size)
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80 - 100 BOTTLES / PER MIN
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Pharmaceuticals: Syrups, Oral Liquids, Tonic, Suspension
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Food & Beverages: Juices, Milk, Oil, Sauces
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Cosmetics: Lotion, Creams, Shampoo, Gel
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Chemicals: Solvents, Pesticides, Detergents
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Contact Parts: SS 304 / SS 316 (pharma & food grade)
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Operation: Fully Automatic with PLC & HMI control
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Conveyor System: SS Slat Conveyor with variable speed drive
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Capping / Sealing: Can be integrated with capping machine (optional)
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Power Requirement: 220V / 440V AC, 3 Phase, 50 Hz, 1.5 / 2 HP
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Air Consumption: 4 /6 bar (for pneumatic actuation)
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Construction: Heavy-duty stainless steel frame with GMP model design
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Special Features:
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Drip-free nozzles with diving system (for foamy liquids)
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High accuracy with repeatable filling
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Easy volume adjustment & quick changeover
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Safety interlocks & emergency stop switch
Engineered for Versatile Liquid FillingWith its robust stainless steel construction and flexible bottle compatibility, this machine adeptly handles a spectrum of liquid viscosities, making it suitable for pharmaceuticals, beverages, chemicals, and the food industry. Its advanced, tool-free design enables quick changeovers for different bottle sizes, ensuring high productivity and minimal downtime across multiple production environments.
Precision and Safety at Its CoreIncorporating PLC-based controls and photoelectric sensors, the machine guarantees exceptional filling accuracy (1% or better). Safety features like emergency stop and overload protection foster a secure user experience, while the no bottle-no fill system ensures operational efficiency and product qualityhelping users maintain industry compliance with ease.
User-Friendly Operation and MaintenanceResponsive controls via touch or button panel provide intuitive operation. CIP compatibility (on request) and drip-free nozzles streamline cleaning and maintenance. Powered by electric and pneumatic systems for immediate response and minimal noise, the machine delivers a reliable, adaptable filling process tailored to customer needs.
FAQs of Liquid Filling Machine 4 HEAD LIQUID Volumetric Liquid:
Q: How does the 4 Head Liquid Volumetric Filling Machine ensure filling accuracy?
A: The machine uses advanced PLC-based controls and high-precision volumetric dosing technology, delivering a filling accuracy of 1% or better. Photoelectric sensors ensure accurate bottle positioning, and pneumatic controls provide consistent filling for every cycle.
Q: What types and sizes of containers can this machine fill?
A: It is compatible with PET, HDPE, and glass bottles, efficiently handling a wide filling range from 50 ml up to 1000 ml per cycle. The filling heads and bottle guides are adaptable, allowing for quick changeovers between different container sizes and shapes.
Q: When is the changeover process required, and how long does it take?
A: Changeovers are needed when switching between different bottle sizes or filling volumes. Thanks to the machines tool-free design, the process is quick and user-friendly, ensuring minimal downtime and high productivity during production line variations.
Q: Where can the 4 Head Liquid Filling Machine be installed?
A: Designed for floor-standing installation, this machine fits seamlessly into various production facilities, including pharmaceutical, beverage, chemical, and food processing plants. Its compact rectangular frame enables easy integration into existing layouts.
Q: What are the cleaning and maintenance procedures?
A: Manual cleaning is the standard, but a Clean-In-Place (CIP) system is available on request for enhanced convenience. Stainless steel contact parts and drip-free nozzles make routine cleaning straightforward, reducing the risk of cross-contamination.
Q: How does the machine cater to different industries and applications?
A: With customizable filling ranges, high accuracy, multiple bottle compatibility, and robust construction, this machine meets the rigorous standards of pharmaceuticals, food, beverages, and chemical industries, making it a versatile asset for various liquid filling applications.
Q: What are the main benefits of using this automatic liquid filling machine?
A: Key advantages include high filling precision, fast production rates (up to 80 bottles per minute), minimal changeover downtime, low energy consumption, easy operation, advanced safety features, and compatibility with a broad spectrum of bottle materials and sizes.
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